Automated Robotic Systems, Assembly Machinery, Turnkey Systems, Tuttle, Inc., Friend, NE

Capabilities Design and Engineering Project Management Material Handling Systems Piping Systems Fabrication Services Welding Services Installation Services Automated Robotic Systems

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	Automated Robotic Systems

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Tuttle, Inc. creates Automated Robotic Systems consisting of one-of-a-kind, fully automated equipment designed to perform a certain task. More complex than straight material transfer, our equipment can be designed and fabricated to:

Pick and place materials
Dispense materials
Perform assembly operations
Perform inspection operations

As well as any other capability your facility requires.

We can design our equipment to handle raw materials such as powders, liquids, aggregates, bulk materials or products such as packaging materials, finished parts and part sub-components.

For examples of our automated systems and equipment, see our Automated Robotic Systems Showcase.

Custom Designed Equipment Specifications · Specifications

Custom Designed Equipment Specifications

Custom Designed Equipment		Our completely automated equipment can be designed for applications such as: Material Handling Systems Processing Systems Robotic Assembly Operations Automated Production Machines Adhesive Application Finishing Operations Welding Inspection Machines Visual (camera) Inspection Tolerance Inspection Ultrasonic Inspection Physical Testing Size Level Weight Verification Check Weighers We have also designed bar-coding systems where our automated equipment applies and verifies bar-code labels. Any Automated Robotic System can be built for integration into: Packaging Systems Processing Systems Pnumatic Product Handling Systems Custom Assembly Lines

System Components		Tuttle, Inc.'s custom designed Automated Robotic Systems are made entirely to our customers' specifications. When it comes to automated pick and place operations we can implement any type of articulated arm robotics that may currently exist at the facility, or a specific brand and model that our customers want. If there is no preference in robotic component, we can use Motoman, Denso or various other brands of robotics that meet the production application. For any linear 2D/3D application, Tuttle, Inc. custom builds pick and place robotics for various packaging, assembly and material transfer application. We can fabricate our equipment with: Electric/Servo Motor Drives Hydraulic Actuators Pneumatics with Solenoid Valves We can also fabricate and install structures and enclosures such as: Fixtures Tables Carts Platforms Catwalks Stairs Ladders We build to meet OSHA regulations using hand rails, guards, interlock switches and any other safety feature necessary for your machinery.

Controls Integration		Tuttle, Inc. can utilize any type of controls system that our customers require. We use predominantly Allen-Bradley PLCs with touch-screen or panel view displays but if there is a specific brand that is used throughout the facility, we can incorporate that into our design. We will incorporate all controls and wiring of our equipment into the current management/operations system or control scheme of our customers' facilities. Tuttle, Inc. can also apply any sensors needed to our Automated Robotic Systems. We can incorporate: Photo sensors Proximity sensors Laser sensors Ultrasonic range finders Safety sensors Light curtains Interlocking cages Audiovisual alarms We will use any type of sensor specified by our customers to deliver the proper Automated System solution for your facility.

Specifications

Design Process		Tuttle, Inc. designs Automated Robotic Systems consisting of new installations, portions of a current system in your facility or individual automated machines to supplement your current system. Our team of engineers make several visits to our customers' locations- ensuring that the equipment is designed to meet the unique layout and resources of the facility. Controllers and sensors incorporated into the machinery are entirely based on customer specifications and preferences. We design our systems with AutoCAD and Solid Edge, creating floorplans and 3D renderings of the equipment for customer approval. We supply all technical drawings, bill of materials, maintenance manual and work procedures to our clients throughout the design, fabrication and installation processes.

Installation Process		Installation of Tuttle, Inc. fabricated equipment or owner supplied equipment consists of: Piping Installation Air, Water ,Gas, Steam, Condensate, Hydraulic, Pneumatic Wast, and Sanitary Piping Stainless Steel, Carbon Steel, Fiberglass, and PVC piping materials Threaded, Welded , and Adhesive connections Orbital Welding Capabilities Conveyor Installation Maintenance Services Certified Welding Services Equipment Rigging and Setting Equipment Relocation Platforms/Catwalks/Guarding Equipment Removal

Quality Control Assurance		We offer multiple stages of review for our clients throughout the design and fabrication processes to ensure that the Automated Robotic System or system component meets all of our customers' needs. Before we bring the machinery to be installed in our customers' facilities, we invite them to come to our plant and run their own test while the equipment is still in-house. This allows us to make any changes our customers might want before it hits their floor. Tuttle, Inc. also performs Preventative and Predictive Maintenance once the system or equipment is installed. Through our customized serivce contracts, knowledgeable and experienced service team, and detailed inspection reports our customers will know of potential problems before they become a costly failure. Our maintenance and quality assurance program includes providing: Spare Parts System Tuning and Balancing System Audits System Upgrades and Improvements

Industries Served		We can supply material handling systems for any industry or application. However, we work mainly with the: Pharmaceutical Industry Food and Beverage Industry Pet Food Industry General Manufacturing

Automated Robotic Systems

Custom Designed Equipment

System Components

Controls Integration

Design Process

Installation Process

Quality Control Assurance

Industries Served